Air Pollution Control Innovations

Marine Diesel SO2 Scrubber Case Study

Posted by Andy Bartocci on Tue, Jan 08, 2013 @ 03:40 PM

Marine DeSOx ScrubberEmissions from marine vessels contribute to global smog forming pollutants.  In response, the International Maritime Organization (IMO) has adopted new regulations in MARPOL  Annex VI for progressive reduction of NOx, SOx, and Particulate.  The new regulations require ships to achieve a SOx reduction equivalent to 0.1% sulfur fuel by 2015. This requirement can be met by using more expensive, low sulfur fuel, or by   using a marine diesel scrubber. The scrubbers must achieve greater than 97% SOx removal with 3.5% sulfur fuel.  A cost effective scrubber is needed to help ship operators comply with these rules and avoid high cost ultra-low sulfur fuel.

The Envitech HYSEA DeSOx scrubber combines 30 years of experience achieving low emissions on stationary sources with patent pending technology.  Scrubber  features include:

  • Innovative inlet design allowing a vertical bottom direct connect to minimize space.Marine diesel scrubber
  • Proprietary quencher to cool the gas to saturation and remove particulate.
  • Flow works modeling to ensure uniform gas distribution for maximum performance.
  • Flexibility for open loop operation to minimize operating cost and closed loop operation for navigation in inland water ways and SECA zones.
  • High performance, foul-resistant mass transfer media to minimize pressure drop and parasitic load.
  • Skid mounted pump skid with integrated control panel.

Please click on the icon below to download a case study on the Envitech HYSEA DeSOx scrubber.

Download  Case Study

Topics: Scrubbers, Marine Scrubber, Cruise Ship Scrubber, Diesel Scrubber

Secondary Lead Smelter Wet Electrostatic Precipitator Case Study

Posted by Andy Bartocci on Mon, Dec 03, 2012 @ 09:30 AM

A secondary lead smelter in Southern California recovers leadlead scrubber, lead smelter scrubber from used automobile batteries. The process uses a combination of combustion processes including kilns and furnaces. Despite extensive control equipment including bag-houses, HEPA filters, and wet scrubbers, low concentrations of heavy metals were being emitted from various stack sources.  Cancer risk index standards were being exceeded due to the close proximity of residents to the plant.  To be compliant with state regulations a solution was needed to reduce these emissions. The special circumstances of nearby residents and a stringent cancer risk index required the facility to meet emission limits well below any other secondary lead smelter in the country.

A case study is now available to describe how an Envitech high performance Wet Electrostatic Precipitator was used to solve this problem.

Please click on the icon below to download the case study.

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Topics: particulate control, Scrubbers, SO2 Scrubber, wet electrostatic precipitators

High Efficiency SO2 Scrubber Case Study for a Waste Oil Re-Refiner

Posted by Andy Bartocci on Thu, Nov 29, 2012 @ 11:31 AM

A waste oil re-refiner in the Western United StatesSO2 Scrubber will increase production to nearly 20 MM gpy.  The state requires a direct fired heater to reduce SO2 emissions by 95%.  Although packed bed scrubbers are common for this type of process, a vertical scrubber design can be expensive to retrofit into an existing facility. The facility was looking for a solution to meet or exceed emission standards and be relatively simple to install and maintain.

A case study is now available to describe how an Envitech high efficiency SO2 scrubber was used to solve this problem.

Please click on the icon below to download the case study.

Download  Case Study 

Topics: Scrubbers, SO2 Scrubber

Coal Dryer Venturi Scrubber Case Study for a 582 MW Power Plant

Posted by Andy Bartocci on Tue, Nov 27, 2012 @ 08:44 AM

A 582-megawatt (MW) electric generating plantVenturi Scrubber, coal dryer scrubber in Kemper County Mississippi is being built. The process uses locally mined lignite coal for fuel which contains 40% moisture.  The coal must be dried before it is converted to syngas in the gasifier.

Six (6) fluidized bed dryers dry the coal with a combined exhaust gas flow rate of 2.1 MM cfm.  A cost effective means was needed to remove particulate and moisture from the exhaust gas before it is recycled back to the dryers.

A case study is now available to describe how an Envitech Venturi scrubber-condenser solves this problem.

Please click on the icon below to download the case study.

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Follow the link to a previous blog post to download a presentation on this project from the 2012 Coal-Gen Conference.

Topics: Venturi scrubbers, gasification, Scrubbers

Sulfite Pulp Mill Scrubber / WESP Case Study

Posted by Andy Bartocci on Mon, Nov 26, 2012 @ 08:43 AM

A specialty cellulose provider, Tembec,Sulfite Pulp Mill Scrubber is upgrading a sulfite pulping mill in Eastern Canada to incorporate a new red liquor recovery boiler for power generation.  The boiler system increases annual green energy production by up to 40-megawatts, reduces sulfur dioxide emissions by 70%, and increases annual production capacity of specialty cellulose by 5,000 metric tonnes.  The off-gas from the recovery boiler contains a high concentration of SO2 which needs to be recovered for re-use in the production process. 

A cost effective solution was needed to recover sulfur and clean the stack gases to meet stringent particulate and SO2 emission limits.  The plant is located in a high labor rate area, which makes a field erected system very expensive due to lengthy installation time.

A case study is now available to describe how an Envitech scrubber/wet electrostatic precipitator (WESP) system solves this problem.

Please click on the icon below to download the case study.

Download  Case Study

Topics: particulate control, Venturi scrubbers, Scrubbers, SO2 Scrubber, wet electrostatic precipitators

Ultra Low SO2 Scrubber Case Study for a Waste Oil Re-Refiner

Posted by Andy Bartocci on Wed, Nov 21, 2012 @ 10:39 AM

A waste oil re-refiner in Southern California, Demenno Kerdoon,waste oil re-refiner SO2 scrubber needed to retrofit an SO2 scrubber downstream of a thermal oxidizer. The oxidizer treats vapor recovery and waste gas streams containing sulfur compounds.  California has some of the toughest standards in the country and required the facility to meet a permit limit of 2.7 ppmv. This limit exempts the facility from the SCAQMD SOx Reclaim program saving reporting and administrative costs.

A case study is now available to describe how an Envitech ultra low SO2 scrubber solved this problem.

Please click on the icon below to download the case study.

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 Follow the link to a previous blog post on this project to download a white paper from the international conference on thermal treatment technologies and hazardous waste combustors (IT3/HWC).

 

 

 

Topics: Scrubbers, SO2 Scrubber, Acid Gas

Sulfite Pulping Mill Recovery Boiler Scrubber System

Posted by Andy Bartocci on Tue, Oct 30, 2012 @ 08:55 AM

Envitech has received an order from Tembec to supply an ammonia based red liquor recovery boiler scrubber for the Temiscaming sulfite pulping mill in Québec, Canada.   The scrubber system will treat the off-gas from an upstream sulfite power boiler supplied by Andritz and will meet stringent emission standards for particulate and SO2.sulfit pulp mill scrubber, recovery boiler scrubber, red liquor boilerr

This system is part of a $190-million power generation project that will upgrade Tembec’s existing specialty cellulose manufacturing facility.  The upgrade will increase annual green energy production by up to 40-megawatts, reduce sulfur dioxide emissions by 70%, and increase annual production capacity of specialty cellulose by 5,000 metric tonnes.  The upgrade will make Temiscaming one of the lowest-cost specialty cellulose manufacturing facilities in the world.

The scrubber system is engineered to Tembec’s requirements and is the result of close collaboration with the customer over several months and their engineering firm Pöyry.   The design leverages experience from several other large volumetric flow rate applications including a coal dryer scrubber, secondary lead smelter wet electrostatic precipitator (WESP) system, and a hazardous waste incinerator scrubber.  The scope of supply includes an inlet duct from the boiler exhaust fan, quencher, ammonia scrubber, condenser, WESP, caustic scrubber, heat exchangers, structural steel, access platforms, and stack.  Primary vessels will be shop fabricated and shipped to the site for assembly and installation.  This provides a lower total installed cost, greater quality control over manufacturing, and shorter delivery and installation time.  System start-up will occur in the fall of 2013.

To read more about this system, download the case study below.

Download  Case Study

Topics: particulate control, Scrubbers, SO2 Scrubber, wet electrostatic precipitators, quenchers

Potash Mining Venturi Scrubber

Posted by Andy Bartocci on Tue, Oct 16, 2012 @ 09:56 AM

A common application for Venturi scrubbers is potash mining.  Venturi scrubbers are used to remove particulate from industrial dryers that dry the potash material.  A cyclonic separator or chevron style entrainment separatordownstream of the Venturi removes particulate–laden water droplets from the gas before it is exhausted into the atmosphere.  The type of entrainment separator can impact the system performance and make a significantpotash mining scrubber, potash scrubber difference in plant emissions.  A well designed chevron style mist eliminator achieves significantly lower emissions than a cyclonic separator.  This is because the chevron style mist eliminator allows the Venturi scrubber to operated at a higher pressure drop for the same system pressure drop. The chevron entrainment separator is also more efficient at removing water drops.

A chevron style mist eliminator removes more than 99% of the water droplets down to 25 microns with less than 0.25 inches W.C. of pressure drop.  By comparison, a cyclonic mist eliminator requires 4 to 6 inches W.C. of pressure drop to remove 98% of 25 micron droplets.  The additional pressure drop required by the cyclonic separator effectively reduces the pressure drop that can be applied to the Venturi throat and consequently lowers collection efficiency.  The additional water droplets that escape the cyclonic separator (98% vs. 99% removal for 25 micron water droplets) contain particulate which will impact stack test results.

Consider an air permit for a potash facility located in the Southwestern United States.  The permit allows for the operation of two 2 dryer systems, each with a Venturi scrubber. The dryers contribute significantly to the facility wide total suspended particulate (TSP) emissions.  A typical potash dryer for this size of facility exhausts around 40,000 acfm with a particulate loading as high as 3 gr/dscf.  This is a little more than half a ton per hour of particulate for both dryers.

Venturi scrubbers with cyclonic separators designed for 99% removal result in approximately 10.4 lb/hr of particulate emissions for both scrubbers or 46 tpy. However, an equivalent Venturi scrubber with a chevron style mist eliminator achieves 99.9% removal. This results in less than 1 lb/hr of particulate emissions for both dryers, or less than 5 tpy. The higher performing Venturi scrubber design reduces plant emissions by over 40 tpy. This performance increase can have a significant difference in air quality for the surrounding community.

To download a case study on dryer Venturi scrubber, please click on the download button below.

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Topics: particulate control, Venturi scrubbers, Scrubbers

Marine Diesel Exhaust Gas SO2 Scrubber

Posted by Garrett Tobin on Fri, Oct 05, 2012 @ 11:46 AM

Marine Diesel Exhaust Gas SO2 ScrubberIn previous blog posts we have discussed our continuing progress in the development and implementation of SO2 Scrubber technology to control marine diesel engine emissions. We have recently finished manufacturing an exhaust gas cleaning system for SO2 removal which is to be installed at a state of the art maritime engine test facility equipped with a 3MW diesel engine. Soon we will begin testing our system under a wide variety of conditions to fine-tune and validate our marine diesel engine emissions scrubbing technology. Once the testing is complete, we will apply for a maritime registration for our control technology.

Regulations on exhaust gas emitted from marine diesel engines are becoming increasingly stricter. The recently implemented MARPOL Annex VI specifies that the fuel used to power large sea bearing vessels must contain no more that 3.5% sulfur oxides by weight in non-Emission Control Areas and no more that 1.0% by weight in designated Emission Control Areas. This allowable weight percentage of SOx will drastically decrease to 0.5% in 2020 for non-Emission Control Areas and 0.1% in designated Emission Control areas. One can easily predictmarine scrubber that fuel expenses for ship-owners will increase along with the requirement for the use of lower sulfur content fuel. An economical alternative to using this more expensive fuel is to install a secondary exhaust gas cleaning system such as an SO2 scrubber to clean diesel engine emissions before they are released to the atmosphere.

In addition to Envitech’s new ship-based marine diesel engine SO2 scrubber demonstration system, we have seen continued success with meeting SO2 emission limits with our land-based SO2 marine scrubber which was installed this past March at the Port of Long Beach in Southern California. Our land based scrubber is used to clean the stack gases of ships that need to continue to run their engines to generate power while docked.

To read more about our products for marine diesel engines, download the case study below.

Download  Case Study

Topics: Scrubbers, SO2 Scrubber, Marine Scrubber, Diesel Scrubber

Waste Oil Re-Refiner SO2 Scrubber

Posted by Andy Bartocci on Sat, Jun 23, 2012 @ 06:54 AM

In previous blog posts I discussed an ultra-low SO2 (sulfur dioxide) scrubber using a 2-stage packed bed scrubber design.  The system treats the off-gas from a thermal oxidizer that oxidizes the waste gas streams from various sources at a waste oil re-refining facility inSO2 Scrubber Southern, California.  The low emission limit enables the facility to remain outside of the South Coast Air Quality Management District (SCAQMD) Regional Clean Air Incentives Market   RECLAIM program.  To meet this objective, the scrubber system has to meet an emission limit of < 2.7 ppm outlet emission with an inlet load of approximately 104 lb/hr.  The limit must be met on a continuous basis which is monitored by a CEMs unit provided by Cemtek.  Envitech provided the scrubber as a turn-key installation and recently turned the system over to facility operations personnel. The CEMs unit is reporting emissions of < 0.5 ppm, well below the permit limit.

Please click on the icon below to download a paper on the scrubber system. 

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Topics: Scrubbers, SO2 Scrubber, Acid Gas